For example, some semiconductor industry manufacturers have specific copy exact standards and training programs to ensure suppliers adhere to them. Incorporating copy exact principles into a board and product development may be voluntary or required. How to Ensure Your Board Builds Meet Copy Exact Standards Successful consistency requires that companies first optimize the PCBA development process and risk analysis plan. Copy exact manufacturing allows manufacturers to ensure a smooth scale up from smaller to larger runs or switch from one CM to another without having to reinvent the wheel. As a result, copy exact manufacturing may be defined as follows: Definition:Ĭopy exact manufacturing refers to the implementation of proven replicable activities and procedures to ensure the transition from design validation to production validation is the same for all manufacturing runs resulting in boards that meet the same quality standard.Īs the above definition indicates, achieving copy exact manufacturing means that the processes utilized for the board build are replicated for each run reliably. Subsequently, this philosophy has found a home in many aspects of electronics manufacturing. If not, this is likely because the term originated as a philosophy for building manufacturing facilities that created microchips for Intel®, which would replicate the established process to deliver the same products as the original factory. Some may not have heard the term copy exact used in reference to PCBA manufacturing. What Exactly is Copy Exact Manufacturing? And a good reliable foundation is to adopt and be able to deliver copy exact manufacturing. Yet, to survive and thrive in competitive electronic markets such as semiconductors and medical devices, you must find a way to accomplish this feat. This is not an easy task for industries that have many well-established entities. One of the challenges for businesses in this global economy is finding a niche within the larger landscape to establish themselves as the best at delivering their product.
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